Like he's done 100 times, Tony Kubat strapped on stilts, donned his respirator and then sprayed foam insulation into the nooks and joists of a house under construction in Brooklyn Park.
Only this time, he was testing Graco's new InSite data system in the field. It let Kubat — and his boss at Metro Home Insulation in Elk River — see the chemical sprayer's "real-time" temperature, pressure and amount of foam insulation applied. An embedded GPS and wireless tracking system also told Kubat's boss exactly where the sprayer was and when Kubat used it.
"It logs everything and sends data back [to the cloud server] every minute, so we can check to make sure I am working to spec," Kubat said. "And it's kind of nice that it counts how many gallons you use."
Graco's technology puts it on a new path for data collection and gives homebuilders and contractors a novel tool to check on work crews from afar. It also will prove to homeowners, and even insurance companies, that homes were properly insulated. It's a frequent bone of contention in regions where temperatures reach extremes.
"Our system improves accountability," said Nick Pagano, the Graco business development manager who created InSite. Graco field-tested the data tracking system for six months, debuted it at an industry trade show in October and now is rolling it out nationwide.
Minneapolis-based Graco joins Toro, Honeywell, 3M and other Minnesota-based manufacturers that are introducing "smart," remote and real-time data-tracking devices to help managers in non-factory settings. The technology that has long been popular inside manufacturing plants is now finding its way to tracking the soil compositions of golf courses, the locations of firefighters trapped in buildings and the comings-and-goings of hotel guests who may have left an air conditioner blasting.
Now with Graco's help, such tracking software is entering the building trades with gusto.
'An industry standard'
"This is a game-changer. This is creating an industry standard," said Metro Home's Ken Sheldon, who manages Kubat and the five other truck crews who insulate 600 homes a year in Minnesota, the Dakotas, Wisconsin and Iowa. Sheldon agreed to test Graco's equipment on two of his six trucks.