Star Trek had the replicator. The real world has 3-D printing.
The much-hyped technology is bringing science fiction to life by using computer designs to “print” objects out of layers of melted plastic.
It’s produced parts for everything from luxury cars to toy puzzles. Researchers are even working to perfect printing human body parts.
The Twin Cities has emerged on the cutting edge of 3-D printing. An Eden Prairie company prints prosthetic arms. Local grade-school students are making toy cars and light sabers. And tech-savvy tinkerers are building their own versions of these complicated machines.
For many “makers” — as the DIYers call themselves — printing something as simple as a plastic chess piece offers a glimpse of the future.
“It’s probably one of the neatest things ever,” said Jon Atkinson of Golden Valley, who built his own 3-D printer, then used it to make a coffee scoop. “Instead of trying to find where I can buy one, I go to my computer. Boom, I’ve got a coffee scoop.”
The technology holds incredible promise, but even the gung-ho makers admit we’re a long way from having a replicator in every kitchen.
Building the future
Despite the name, 3-D printers don’t use paper, and there are no red-and-blue glasses required to see the third dimension. Patience, however, is a must.
The printers work by building objects — from toy figurines to car bumpers — layer by layer, like a computer-controlled hot glue gun. But the process can take hours.
Even at the DIY level, 3-D printing can be difficult to master. Most enthusiasts have engineering backgrounds, a knowledge of computer-aided design or experience in robotics. While they enjoy making trinkets or useful household items, such as a replacement knob for a broken pot lid, they’re most passionate about printing parts for their 3-D printers.
Some makers build their own printers, others start with prefab kits, which they often customize. Prefab prices range from about $400 to about $2,000.
Dan Dockery, a computer programmer from Minneapolis, recently bought a prefab Printrbot. But getting the machine up and running wasn’t easy.
“There was a lot of trial and error, a lot of Google searches and YouTube videos,” he said.
Now, he designs and prints lens adapters for his collection of antique cameras. He also uses designs from the website Thingiverse.com to print whimsical figurines for his friends. He already has the parts for his next big project — a homemade printer — stacked in his living room.
But putting together a printer is just the beginning. Even trickier is designing the computer models that drive 3-D printing.
“That’s one of the things holding people back from using 3-D printing more,” said Marcus Ritland, owner of Denali 3D Designs in Minneapolis. “It’s kind of difficult to make a model that’s 3-D printable.”
Ritland helps clients design specific items — replacement clips for window screens from the 1970s, clothes hangers to fit in an Ikea cabinet, even custom jewelry. Then, he helps them order the items from Shapeways.com, which has commercial-grade printers.