Weed blaster shows promise as alternative to herbicides

  • Article by: TOM MEERSMAN , Star Tribune
  • Updated: August 25, 2014 - 4:42 AM

The method, gaining attention from organic farmers, uses grit such as corncob bits instead of chemicals to protect crops.


Instead of using herbicides to kill weeds around crops, Frank Forcella, research agronomist for the USDA in Morris, uses a weed blaster that shoots gritty material at high speeds around them.

Photo: Dean Peterson • U.S. Department of Agriculture,

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Frank Forcella is tackling the problem of weeds head-on.

A U.S. Department of Agriculture research agronomist in Morris, Minn., Forcella doesn’t spray pigweed and foxtail with herbicides to shrivel them.

He blasts them to smithereens with corncob grit.

The tactic is gaining attention from organic farmers who don’t use chemicals and from food companies seeking to market pesticide-free snacks and other products.

Forcella said the technology is experimental but shows promise. It uses an air compressor to spray gritty material on both sides of a crop that kills young weeds without harming corn or soybeans.

“It obliterates the weed, especially if it’s a small broad-leaved weed like Lamb’s quarters or pigweed that’s one to 3 inches high,” Forcella said. “The corn plants growing next to them are taller and thicker and can withstand the grit blast, but the weeds just disappear.”

Forcella uses mainly dried corncob bits but has had similar success with other gritty textures such as ground walnut shells, corn gluten meal and soybean meal. He and others from USDA’s Agricultural Research Service have been working on organically certified plots owned by the University of Minnesota at its West Central Research and Outreach Center in Morris.

Initially, Forcella used an air compressor mounted on an all-terrain vehicle and sprayed the rows by hand. Collaboration with an engineer at South Dakota State University has now yielded a unit mounted on a tractor that blasts the weeds four rows at a time from eight nozzles. High-speed particles of grit shred the weeds at 100 pounds per square inch of compressed air.

“We point the nozzles at either side of a corn row and blast about a 4-inch band on either side of the row and within the row,” he said. Field trials typically hit the weeds twice: once when the corn is 4 to 6 inches high, and again when it’s about a foot tall. The technique is called “propelled abrasive grit management.”

“We’ve been getting season-long weed control of about 80 to 90 percent, which isn’t perfect, but most organic farmers would be happy with that amount of weed control,” Forcella said.

The “back of the envelope” cost is about five times what spraying an herbicide would cost per acre, Forcella said, but that price differential could shrink if the technology takes off.

Sam Wortman, assistant professor at the University of Illinois Department of Crop Sciences, said that abrasive weeding or blasting might have greater potential for other row crops that have higher value, such as fruits and vegetables. He heard Forcella present the idea at a conference in 2011.

Wortman used the technique on tomatoes last year and on peppers this season, and may expand to sweet corn, kale and broccoli in the future.

“In our initial work [with tomatoes], we were able to reduce the density of weeds by about 75 percent with just one application,” he said. “And the weeds that we didn’t kill we were able to reduce the overall height so that they wouldn’t become competitive with the crop.”

Wortman said tomatoes and peppers are often grown with plastic film or mulch, with seedlings planted into 4-inch square holes. So the weed blasting involves driving along rows and spot spraying the weeds that emerge in the “crop hole” next to the plants, he said, and that would otherwise probably need to be hand-pulled.

The process for tomatoes uses much less grit than the continuous spraying along corn and soybean rows.

“Some grit does hit the stem of the tomato plant, but as long as we’re not hitting the growing part at the top of the plant, then we don’t see any unacceptable levels of damage,” he said. One member of the research team is a plant pathologist who is monitoring any potential infections of the plants from soil-borne pathogens, he said.

Cost-effective treatment

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