Q My wife has a '95 three-quarter-ton Chevy truck with the 350 V8. Seventy-five percent of the time, it almost stalls out after about three minutes of driving, seemingly just as it goes into closed loop. At 1,000 rpm it kicks back on to maintain a nice idle regardless of throttle position.
The dealer and the local shop failed to find the problem. Oddly, they still charged me handsomely, though: new oxygen sensor, EGR valve, fuel filter, thermostat, plugs, rotor, cap, air filter, even a new throttle body, including fuel regulator. None of those helped.
I'm thinking the ignition and fuel pump are OK since the engine runs OK at wide open. I understand this forces open loop on the powertrain control module (PCM). It did a similar thing last summer until I pulled the air conditioning plugs. To me it sounds like the PCM shuts off the fuel in closed loop at certain times under load. But I don't know what to do about it. Any thoughts, or am I way off base?
A I don't think you're off base, but the problem may be related more to a carbon buildup on valves, pistons and in the combustion chamber than to a specific component that has failed.
From your description, it appears the near-stall occurs just at the moment the engine management system tries to switch to "closed loop" operation, meaning the fuel-air mixture is now adjusted by the feedback from the oxygen sensor. Before reaching operating temperature and shifting to closed loop, the fuel-air mixture is determined by a warm-up program based on coolant temperature, manifold pressure, throttle position and engine rpm.
If carbon deposits in the combustion chamber are absorbing a percentage of incoming fuel, the engine may run lean and stumble a bit just as it shifts to closed loop with oxygen feedback. Once the system recognizes the lean condition based on oxygen feedback, it can adjust -- in this case, slightly richen -- the fuel-air mixture by lengthening injector pulse widths.
Have the dealer or independent shop connect a scan tool and monitor the "integrator" and "block learn" circuits to see if this is what's happening. Or, just try the Minnesota Tune-Up with SeaFoam -- or have a professional induction cleaning done -- to remove carbon deposits and see if the symptom improves.
And not to overlook the obvious, make sure the idle air control isn't sticky or fouled with carbon deposits.