Cable barriers stop cross-median collisions, save lives

Simple steel sentinels will be on duty this Memorial Day weekend, protecting Minnesota motorists at minimal cost.

They are the stubby cable fences now strung along almost 400 miles of Minnesota highways to prevent careening vehicles from crossing medians into oncoming traffic.

During a decade of service, they've done a sterling job, officials say. No fatal cross-median crashes have occurred where the cables are in place, said Kevin Gutknecht, communications director for the Minnesota Department of Transportation (MnDOT).

The first cable fence was installed in 2004 along Interstate 94 between Maple Grove and Rogers. Before then, that stretch had five fatal cross-median crashes, Gutknecht said. There have been none since.

"We install cable barriers where there is a high likelihood of crossover crashes, which are likely to be severe or fatal," Gutknecht said.

Crash rates, speed and traffic volume are among the factors considered. Highway engineers also look at the width and slope of the median and future road construction plans.

Gutknecht said federal crash tests have shown that high-tension cable barriers are more than 90 percent effective in keeping vehicles on the correct side of medians.

State Patrol spokesman Lt. Eric Roeske said it's hard to quantify prevented crashes. But "every time they [cables] are hit, there is potential for a crossover crash," he said.

Gutknecht said the best evidence of the 42-inch-tall barriers' effectiveness is the damage they absorb: downed posts and cables that have kept out-of-control drivers from going across medians.

Cable barriers have been struck more than 440 times since 2009, when MnDOT began collecting such data. The resulting damage has cost about $498,000 to repair, Gutknecht said.

The state has 390 miles of cable fences, up from 116 at the end of 2008; about 166 miles are in the metro area. The latest cable barrier is being installed in Woodbury along I-94. Fences also run along Hwy. 36 in Roseville, Hwy. 252 in Brooklyn Center and Crosstown Hwy. 62 in Edina.

MnDOT says the cables cost up to $150,000 per mile to build, about a third of the cost of concrete barriers. The state spends about $7,000 per mile to repair damaged cable fences in the metro area. It recovers much of that from insurers of the vehicles involved.

When an uncontrolled vehicle goes into the median, "the risk of crossing into oncoming traffic and causing life-changing injury or death is very high statistically," Gutknecht said. "It's a trade-off between property damage versus injuries and death. When there's a head-on crash there is also property damage."

The cables are bolted to concrete anchors at each end to keep them taut. They are strung between steel posts, which slide into buried concrete sleeves.

When hit, the posts are designed to snap off and the cables flex outward with incoming cars, absorbing the kinetic energy. Then the cables swing back, forcing the vehicle back onto the highway shoulder.

Damaged fences are fairly simple to fix. New posts are slipped in for bent ones, and loose cables reattached and tightened.

Gutknecht said most barrier repairs take about 30 minutes in the summer and perhaps two hours in the winter because of cold-related complications.

The cables are less effective when snow piles against them, sometimes making it possible for cars to jump the fence.

So after initial snow removal, plows return to push snow away from cables, as well as guardrails and other barriers.

This spring in Coon Rapids, there are about 10 spots along Hwy. 10 where shiny new cable posts have replaced damaged ones, evidence that they've seen action.

The cables "have had a significant impact on safety," said Coon Rapids Police Chief Brad Wise. "Vehicles used to slide into oncoming traffic. That's impossible with cables. They are saving lives."