Cleaner power plant yields higher costs, more emissions

A cleaner power plant results in higher energy costs and more emissions for St. Paul's Rock-Tenn recycling plant.

February 1, 2008 at 12:14AM
More than 100 steam-heated drying rollers drove moisture from the rolls of recycled clay-coated paperboard produced at the Rock-Tenn plant in St. Paul. The plant recently had to produce its own steam using fuel oil after Xcel Energy converted the High Bridge plant, below, from coal-fired to natural gas.
More than 100 steam-heated drying rollers drove moisture from the rolls of recycled clay-coated paperboard produced at the Rock-Tenn plant in St. Paul. The plant recently had to produce its own steam using fuel oil after Xcel Energy converted the High Bridge plant, below, from coal-fired to natural gas. (Star Tribune/The Minnesota Star Tribune)

When Xcel Energy Inc. closed its coal-fired High Bridge power plant in August, West Side neighbors and environmentalists breathed a sigh of relief. The company has refurbished the plant to run on natural gas that will generate power for peak demand time at the same time it dramatically cuts emissions.

But the transformation also triggered the age-old law of unintended consequences. As a result of the switch from cheap coal to expensive gas, Xcel shuttered a boiler at the High Bridge plant that since 1984 had produced steam that was piped several miles to the huge Rock-Tenn recycling plant in St. Paul's Midway District.

Since August, the Rock-Tenn plant -- one of the nation's largest recycling plants -- has been burning mostly No. 6 fuel oil and natural gas that may double its fuel bill to $30 million this year, at current prices, including boiler upkeep. Anne Hunt, who is St. Paul Mayor Chris Coleman's deputy for energy and environmental issues, estimated that the Rock-Tenn plant's new emissions from old boilers will add back into the atmosphere about 60 percent of the pollution that the new High Bridge plant saves.

Such tradeoffs illustrate the complex challenges that often surface along the path to cleaner energy. Still, out of this could come a cleaner solution. Rock-Tenn has offered to host a renewable-energy plant that may be owned by the St. Paul Port Authority and that could provide more economical electricity and heat to the 500-employee, 40-acre plant, as well as heating some neighboring buildings.

"We don't necessarily want to run a power plant," said Jack Greenshields, senior vice president and general manager of the Rock-Tenn plant, which is part of Georgia-based Rock-Tenn Co. "But we need to procure reliable, economical [power and heat]. And we could be an anchor tenant."

Local opposition

Vocal neighborhood opponents denounce what they say will be a smelly, pollution-spewing "garbage burner." Critics have portrayed the project since 2006 as a government-subsidized conspiracy to build a mass-burn garbage plant. "Neighbors Against the Burner" has launched a website and passed out lawn signs that dot nearby neighborhoods of Merriam Park and St. Anthony Park.

Pete Klein, a vice president of the St. Paul Port Authority, which is studying the plan, said: "We're not going to do anything that doesn't improve the air quality in St. Paul and hopefully we will take a huge consumer of energy -- Rock-Tenn -- and make them more energy-efficient and bring them off fossil fuels and onto renewable fuels."

The Legislature, at the request of St. Paul, Rock-Tenn and local lawmakers, appropriated up to $4 million for the Port Authority to hire the Green Institute, engineering firms and other consultants to help the Rock-Tenn Community Advisory Panel determine the feasibility of a local-energy plant. Right now, much of St. Paul's garbage is trucked to Newport, where it is pressed into pellets that are burned at Xcel power plants in Red Wing and Mankato.

The panel, expected to make its recommendations to the St. Paul City Council by this fall, includes community, business and environmental members. The council plans public hearings prior to a vote on the recommendations.

The project looms large because it could be a high-profile step toward Minnesota's commitment to cut imported fossil fuels and reduce pollution and greenhouse gases over the next 20 years, as instructed by landmark legislation signed into law in 2007 by Gov. Tim Pawlenty.

Klein said "refuse-derived fuel" is one of the alternatives being studied, along with other energy sources defined as "renewable fuels" by Minnesota statute. They include wood, crops and agricultural residue.

Already much of downtown St. Paul, Regions Hospital and the State Capitol are heated and cooled by St. Paul's District Energy, a nonprofit business that fires its boilers almost entirely with waste wood. District Energy has been mentioned as a possible operator of a Rock-Tenn plant.

The massive recycling facility alone requires almost as much energy as it takes to heat all of downtown St. Paul, Greenshields wrote the advisory group last fall. That includes up to 20 megawatts of electricity at peak times, or enough to power about 20,000 homes.

Neal St. Anthony • 612-673-7144

Xcel Energy's High Bridge plant was converted from coal-fired to natural gas.
Xcel Energy's High Bridge plant was converted from coal-fired to natural gas. (Star Tribune/The Minnesota Star Tribune)
about the writer

about the writer

Neal St. Anthony

Columnist, reporter

Neal St. Anthony has been a Star Tribune business columnist/reporter since 1984. 

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