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Butler Square in downtown Minneapolis was in built in 1906 with timber posts and beams of Douglas fir, harvested in Aitkin, Minn.

JEFF WHEELER • jeff.wheeler@startribune.com,

The sculpture “Circus Flyers” by George Segal soars in the west atrium of the Butler building.

JEFF WHEELER • jeff.wheeler@startribune.com,

Heavy timber to rise again in construction

  • Article by: DON JACOBSON
  • Special to the Star Tribune
  • September 19, 2013 - 4:47 PM

At the turn of the 20th century, heavy timber was the preferred choice for providing the structural framing for multistory commercial and apartment buildings.

Remnants of that era are among the most treasured historic buildings in the Twin Cities, such as the 500,000-square foot Butler Square in Minneapolis, where Douglas fir trees were fashioned by timber magnate T.B. Walker into mighty posts and beams supporting the weight of the massive nine-story warehouse.

But with the rise of concrete and steel after World War I, the idea of using timber framing for tall buildings fell out of favor — at least until now, as environmentally conscious architects and engineers (and of course, the wood products industry) are pushing to revive what has largely become a lost art form as part of a larger “green building” movement.

They’re not only touting the reduction of a building’s “carbon footprint” by using wood framing for mid-rise structures, but also its beauty as an architectural material and cost-effective product.

“There’s this kind of awakening, sort of the rebirth of timber,” said architect Brian Court of Seattle’s Miller Hull Partnership, who was speaking this week at a wood products industry event at the Minneapolis Convention Center.

Named Seattle’s “Young Architect of the Year” in June by that city’s branch of the American Institute of Architects, Court recently finished work on the Bullitt Center — a six-story office building in Seattle that used wood framing as part of a foundation challenge to design “the greenest commercial building in the world.”

“It’s a huge movement right now, and there are lot of engineers and architects focused on it because of the virtues of timber framing from an environmental footprint perspective,” he said.

“If you consider the forest, when you’re growing the trees, carbon is sequestered in the wood. Even after you mill it, deliver it to the site and install it, all the energy it took to create that material is virtually offset by the sequestered carbon inside it, whereas concrete and steel require massive amounts of energy to generate the final structural product — tenfold, if not more.”

Court’s work on the Bullitt Center drew much interest at the Woodworks fair, which was sponsored by the U.S. Softwood Lumber Board, the Canadian government and the province of British Columbia.

Like Butler Square, it uses Douglas fir beams and columns on its upper four floors over a two-story reinforced concrete base, finished to an industrial appearance grade.

Its floors are composed of 2-by-6 dimensional lumber nailed together into solid panels, while plywood is used for its roof and floor diaphragms as well as for some wall panels.

In trying to revive wood framing as a 21st-century commercial building option, however, backers have had to overcome some image problems, Court admitted.

“Wood has all this untapped potential, and we’re only now sort of rediscovering it because it got a bad name after the Great Chicago Fire [of 1871] as well as massive fires in other cities many years ago.

“But we can deal with that now. There were no sprinkler systems then. … Heavy timber, by virtue of its size, actually will burn for an hour or two before it loses its structural capacity.”

Wood framing is now even being looked at for skyscrapers.

Another effort highlighted at the Woodworks fair was a study performed by Bemidji-born architect Benton Johnson of Chicago’s Skidmore, Owings & Merrill, which envisions a 395-foot-tall, 42-story wood-framed apartment building.

Don Jacobson is a St. Paul-based freelance writer and former editor of the Minnesota Real Estate Journal. He has covered Twin Cities commercial real estate for about a decade.

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